CNC machining of battery trays

Large-format battery trays for electric vehicles place high demands on the machine concept, clamping technology and process design. ANGER develops economical machining solutions for cast and welded aluminum battery trays - designed for stable series processes, precise sealing surfaces and high repeat accuracy.

XL battery tray for electric commercial vehicles

In this video, we show the CNC machining of a large-format battery tray for electric commercial vehicles on an SP2 with pallet changer.

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Challenges in battery tray machining

For stable and precise machining results, the machine, clamping device, tool and process must be precisely coordinated.

Typical requirements in production are

  • Challenging clamping technology: Complex geometries, tight tolerances and thin-walled structures require a precise clamping concept with optimally coordinated clamping forces, effective vibration damping and minimal component deformation.
  • Exact fitting dimensions for the assembly of adjacent components
  • Precise sealing surfaces for reliable sealing of the battery pack
  • Defined surface structures to optimize heat dissipation and assembly
  • High process reliability & repeat accuracy for consistent quality in series production.

Our strengths

Each battery tray places its own requirements on the machine, clamping technology and process. ANGER provides support from component analysis to cycle time consideration in the design of economical series processes.

Flexible clamping concepts

For different trough and component geometries - stable, repeatable and without time-consuming retooling.

 

Maximum flexibility for your ramp-up curve

Single-spindle and twin-spindle solutions for different quantities, ramp-up phases and productivity requirements.

Fitting dimensions and precision

Precise machining for tight tolerances, exact fitting dimensions and reliable sealing surfaces in series production.

Individual process design

Technical analysis, machine concept and cycle time analysis tailored to your component.

Machining centers for battery trays

ANGER offers various machine concepts for the machining of battery trays for e-mobility, tailored to component size, quantity, scope of machining and degree of automation.

Contact
us.

Are you looking for a machining solution for a potential project? Our team will be happy to support you in developing a concept and will get back to you as soon as possible.