How brake discs are machined
The comprehensive automation of the production process is one of the main advantages of the brake disc production line. Eliminating labor interaction can not only reduce production costs, but also increase overall productivity.
OP10
The Operation 10 process focuses on coarse and semi-fine processing. In other words, the machining highlights on each brake disc are mainly focused on machining the surface and inner diameter of the brake discs to a coarse or semi-fine finish. At this stage, a certain margin of rough machining is reserved for each brake disk, and the rigidity of the machining tools and fixtures is required to a certain extent for the process of operation 10 to work.
OP20
There are some similarities and differences between OP10 and OP20. Commonalities: Both OP10 and OP20 focus on coarse and semi-fine machining Each brake disk retains a certain amount of clearance for grinding. The rigidity of the machining tools and fixtures is required to a certain degree. Differences: OP10 mainly roughs the surface and inner diameter of brake discs, while OP20 grooves the surface and outer diameter.
OP30
After the surface and diameter of the brake disk have been roughened from the inside out and grooved, it is time to drill PCD holes during the OP30 process. The highlight of OP30 is drilling the PCD holes on the surface of each brake disk and machining this movement in non-cutting time, e.g. X/Y/Z-axis movement time, tool change time, etc.
OP40
After the surface and diameter of the brake disk have been roughened from the inside out and grooved, it is time to drill PCD holes during the OP30 process. The highlight of OP30 is drilling the PCD holes on the surface of each brake disk and machining this movement in non-cutting time, e.g. X/Y/Z-axis movement time, tool change time, etc.Suitable machines to produce Production line for brake disks
TMV-850QII
The TMV series is able to work with various automation solutions. With the features of high-speed machining and excellent chip removal, the TMV series is the most popular model among Tongtai’s vertical machining centers. The TMV series is also suitable for use with various automation solutions. The 4. or 5th axis is available for multi-angle ... Read more
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TVL-40
The TVL series can use composite tools to increase machining efficiency. In addition, the servo double tool device is also available depending on the various machining requirements. It is possible to carry out various edits or supported edits at the same time. The standard model of the TVL series is equipped with a hydraulic turret. ... Read more
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VTX-5
The VTX series is suitable for various machining tasks such as drilling, tapping and milling with large diameters. In addition, the servo-driven, swivel-mounted tool changing system enables fast tool changes and shortens the time.
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